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What is a spring cable reel (and why do you need one)?

published on 2 September 2025 Reading time : 3 minutes

In industrial environments where moving machines, cranes or installations require cables, a proper solution is crucial. A spring cable reel, also known as a spring cable drum, provides the answer. This automatic cable winder ensures a safe, efficient and durable way of managing cables.

How does a spring cable reel work?

A spring cable reel is a mechanical system that automatically winds and unwinds a cable using a powerful spiral spring. When you pull out the cable, the spring builds tension. As soon as the equipment stops moving or returns to its resting position, the cable automatically rewinds itself. This prevents loose cables, reduces wear and contributes to a safer and more organized workplace.

Unlike motor-driven reels, a spring cable reel operates entirely without an external power supply. This makes them ideal for mobile applications such as port cranes, automated storage systems or mobile installations without fixed power.

Key characteristics:

  • Operates without an external power source
  • No electronic control required
  • Functions in any position (horizontal, vertical or inclined)
  • Low-maintenance thanks to a sealed housing

When do you use a spring cable reel?

Spring cable reels are widely used in industrial environments where cables need to be managed safely, neatly and reliably.

Common applications

Small and medium port cranes: for automatically winding power or data cables with moving loads, ideal for continuously moving equipment.
Stacking and storage systems: in automated warehouses, reels prevent loose or damaged cables on lifts or AGVs.
Wastewater treatment plants: suitable for wet, aggressive or corrosive environments thanks to robust, sealed housings.
Workshops and production lines: for neatly storing power cords, data cables or hoses, while avoiding tripping hazards.

Thanks to their self-retracting mechanism, spring cable reels are particularly suitable for situations where cables have limited movement but need to be constantly available.

When is a spring cable reel less suitable?

Although spring cable reels offer many advantages, there are also situations where another solution is more appropriate.

For heavy or long cables: spring reels have a limited pulling force and cable length capacity. Heavy or extremely long cables may overload the spring and impair the winding function.
If constant tension is required: a spring cable reel does not keep the cable under constant tension. For applications such as robotic arms, dynamic cranes or moving installations, alternatives such as motor-driven or slip ring reels are better suited.
When installed in areas with limited maintenance access: the spring is subject to wear and must be re-tensioned or replaced over time. This can be problematic in locations that are difficult to reach.
For rapid or jerky movements: heavy or sudden movements can damage the spring or cause the cable to derail, making spring reels less suitable for such applications.

The benefits of an automatic cable reel

Why choose a spring cable reel over traditional cable management solutions?

  • Safety: no loose cables or tripping hazards
  • Efficiency: cables are always available at the right length
  • Durability: less wear and longer lifespan
  • Cost savings: less downtime and maintenance
  • Flexibility: suitable for different cable types and applications

An investment in a high-quality spring cable reel immediately increases safety, order and efficiency in your workplace.

Vijselaar spring cable reels: reliable and custom-made

At Vijselaar, we supply spring cable reels designed for the most demanding industrial applications. Our reels stand out for their quality, durability and customization.

Key features of our reels

  • Robust housing made of galvanized steel with powder coating
  • IP65/IP66 protection: water- and dust-proof, suitable for outdoor use
  • Condensation prevention: shockproof covers against moisture build-up
  • Customization: reels tailored to your application and cable type

Explore our range of spring cable reels

Are you looking for a durable, safe solution for cable management? Discover our wide selection of spring cable reels and find the right model for your application.

Need advice? we are here to help

Whatever industry you are in, Vijselaar is your partner in professional cable management. With many years of experience and a broad range of products, we are happy to provide you with a tailored solution. Feel free to contact us for free, no-obligation advice.

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